![]() The edges of the two identical flat cutouts are welded together forming a sandwich. ![]() Two flat representations of the required finished pipe are cut out of sheet metal. Use this calculator to make templates for the cones. Although time consuming, it is usually the method chosen for development of a new design due to its flexibility, accuracy and low tooling costs. Sheet metal around the thickness of 16 gauge (.060") is most commonly used.įlat sheet metal is rolled into cones and round sections, which are then welded together section by section. Low Carbon steel, stainless steel, or Titanium are common materials for fabricating expansion chambers. You may also use this calculator with this picture to calculate exhaust dimensions.If you want to learn something about making your own exhausts or you have a special interest in Puch and Tomos exhausts, you should look at this exhaust nomograph.rar file that includes both of these sources.Ī slightly better scanned version of the Jennings Handbook may be found here. Two Stroke Tuner's Handbook by Gordon Jennings.To familiarize yourself with two stroke engine tuning, read the Two Stroke Tuner's Handbook by Gordon Jennings as well as Two-Stroke Performance Tuning by A.
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